⚙️ Manufacturing Execution Software — India ✓ Finished Goods Ready for Accounts

Production Management
Software for Multi-Level
BOM & Batch Costing

Define multi-level BOM, issue raw materials per batch, track WIP, capture scrap and yield, and lock finished goods cost per unit.

Built for production heads, factory owners, plant supervisors and accounts teams who need BOM, raw material and batch costing visibility.

🚀 Start Free Trial 7-Day Free Trial · No Credit Card Required
📅 Book a Manufacturing Demo
✔ Multi-Level BOM✔ Batch Execution & Scrap✔ Full Absorption Costing
🏆 BOM cost, batch scrap, and finished goods inventory — all in one platform. ✓ GST Compliant
SalesOn — Production Control Dashboard
Factory Production Overview
Live
₹14.21
Cost / Unit
2.3%
Scrap Rate
97.4%
Yield
Active Batch Work Orders
WO-1042 — Biscuit 200g · Batch B-03
500 units · BOM cost: ₹7,105 · Scrap: 2.3%
WIP
WO-1043 — Shampoo 200ml · Batch S-07
1,200 units · BOM costed · Awaiting raw issue
Planned
WO-1041 — Cream 50g — Complete
248 units posted to warehouse ✓
Complete
100%
Cost Visibility
Real-time
Scrap Variance
1-Click
Warehouse Sync
Built for Production Heads Factory Owners Plant Supervisors Accounts Teams Indian SME Manufacturers
End-to-end production flow

From BOM to Finished Goods —
Every Step Tracked

📐
Define BOM
Multi-level ingredients, sub-assemblies, scrap %, labor & overhead. Unit cost auto-calculated.
📦
Issue Raw Materials
Actual vs BOM-planned quantities compared per ingredient. Excess consumption flagged instantly.
🏭
WIP Execution
Move through production stages with timestamps and operator sign-offs.
♻️
Scrap & Yield
Record actual scrap. Yield % and cost variance calculated against BOM target on batch close.
🏆
Finished Goods
Output units post to warehouse with batch number, expiry, and locked per-unit cost. Ready for accounts.
100%
Production Cost Visibility
40%
Avg. Reduction in Scrap Loss
1-2
Days to Go Live
1,100+
Indian Manufacturers Onboarded
The Problem

Why Indian Manufacturers
Lose Margin Every Batch

Disconnected tracking and manual costing erode 10–20% of production margins — and the fix is better production data, not harder work.

📊
BOM breaks at scale

50+ SKU manufacturers can't maintain ingredient ratios in Excel. Raw material variances go unnoticed for weeks.

♻️
Scrap goes unmeasured

Without per-batch scrap comparison, yield loss compounds silently. A 1% excess scrap on a ₹50 lakh/month line is ₹50,000 gone every month.

💸
Costing is backward

Labor, utilities, and overhead are estimated by hand. Actual vs planned gaps go untracked — margin leakage compounds batch after batch.

Multi-Level Bill of Materials — How It Works

Define the full component structure for every product — raw materials, packaging, sub-assemblies, and semi-finished goods — each with quantities, expected scrap %, and cost. Total unit cost rolls up automatically across all BOM levels and recalculates when raw material prices change.

  • Nested Sub-Assemblies: Unlimited nesting — semi-finished goods feed into master product BOMs for food, pharma, or electrical production.
  • Auto Unit Cost: Raw materials, packaging, labor, utilities, and overhead computed per unit. Updates instantly on price changes.
  • Expected Scrap per Level: Wastage % defined at each BOM stage, rolled into cost calculations, and compared against actual per work order.
Every batch has a defined expected cost before manufacturing begins — no guesswork.
📅 Book a Manufacturing Demo →
Multi-Level BOM — Biscuit 200g Biscuit 200gFinished Product · ₹14.21/unit Dough Sub-AssemblySemi-finished · L1 BOM · ₹8.63 PackagingBOPP Film + Carton · ₹2.20 Wheat Flour12 kg / 100u₹420 Sugar4 kg / 100u₹168 Edible Oil2.5 kg / 100u₹275 ⚠ Expected Scrap 2.5% · ₹26.75Variance tracked per work order Total BOM Cost — 100 units: ₹1,421₹14.21 per unit · Auto-calculated · Updates on raw material price change Finished product Sub-assembly Raw material Scrap allowance Unlimited nesting depth · Sub-assemblies feed master BOM · Cost rolls up automatically
🏭
Work Order · Production Sync
WO-2026-091 · Biscuit 200g · May 2026
Work Order — Finished Good
Work Order · WO-2026-091
Biscuit 200g  ·  5,000 units
In Progress ⚙ 3 POs Auto-generated
Auto-generated Production Orders ↓
🌾
PO-091-A  ·  Dough Mixing
Team: Mixing Unit  ·  2,500 kg batch
✓ Completed Cost: ₹18,400
🔥
PO-091-B  ·  Baking & Cooling
Team: Oven Unit  ·  3,200 / 5,000 units
In Progress
📦
PO-091-C  ·  Packing & Labelling
Team: Packaging Unit  ·  Awaiting PO-091-B
○ Pending Est. Cost: ₹9,200
Total Work Order Cost
₹52,350
Across 3 Production Orders · incl. scrap losses

One Work Order.
Every Sub-Process, Auto-Planned.

❝ "We raised one order for biscuits but had to manually tell three teams what to do, calculate costs ourselves, and guess how much scrap happened at each stage. Nothing added up." ❞

  • Work Order → Auto Production Orders: Raise a single Work Order for your finished good and SalesOn auto-generates Production Orders for each sub-process — mixing, baking, packing — and assigns them to the right teams instantly.
  • Team-Level Visibility: Each Production Order lands with the responsible team — they see their quantities, materials, and expected output — no verbal briefings, no missed instructions.
  • Stage-wise Cost & Scrap Capture: Labour, material, and overhead costs are recorded per Production Order. Scrap at each stage is tracked against your BOM — so you know exactly where losses are creeping in.
  • Rolled-Up Work Order Cost: All Production Order costs — including actual scrap losses — roll up automatically into the total Work Order cost. No spreadsheets, no manual additions.
📊 Know the true cost of every finished good — before the batch even leaves the floor.
📋 Replace manual cost sheets and verbal team handoffs with a single Work Order that plans, tracks, and costs your entire production run.
🚀 Start Free 7-Day Trial Free 7-day trial · No credit card required

Production Complete →
Warehouse Updated. Instantly.

❝ "Our rep took an order for 200 cases. The production team had completed the batch yesterday. But warehouse showed zero stock because no one had updated the system manually." ❞

When a production order is marked complete in SalesOn, finished goods update warehouse inventory automatically — no manual entry, no verification calls, no data gap. Your sales team sells what actually exists right now.

  • Auto Stock Update: Finished goods from production auto-posted to warehouse the moment a work order is completed — zero manual entry.
  • Multi-Warehouse Support: Route finished goods to specific warehouses — central depot or branch locations — based on your distribution model.
  • Demand-Based Planning: Create work orders against open sales orders — produce exactly what the market needs, not what feels right.
  • Tally Sync: Every production entry, raw material consumption, and finished goods posting syncs to Tally Prime in one click — no manual journals.
📦 No overproduction. No stock-outs. One connected system from factory to market.
📋 Replace the daily "what's in stock?" call with a live inventory view that both production and sales share in real time.
🚀 Start Free 7-Day Trial Free 7-day trial · No credit card required
📦
Production → Inventory Sync
Live · Auto-Updated on Order Completion
Work Order Completion — Auto Stock Update
WO-1042 Complete — Biscuit 200g
500 units · 11.5 kg scrap logged
Posted ✓
Warehouse A — Stock Updated
Biscuit 200g: 0 → 500 units (auto)
Instant ✓
🔗
Tally Sync — Production Entry
Journal: Raw material → Finished goods
Synced ✓
Sales Team Now Sees — Live
Biscuit 200g500 units ↑ Just now
Shampoo 200mlWIP — Due tomorrow
Cream 50g248 units available
✓ Sales catalog auto-updated — reps see live stock
How we compare

Spreadsheet vs
SalesOn Production Management

What you need to control Spreadsheet / Manual SalesOn Production
BOM Accuracy Manual formulas break on updates. Multi-level BOMs not possible. Multi-level BOM with unlimited nesting. Auto-recalculates on price changes.
Raw Material Consumption No per-ingredient comparison. Over-consumption discovered weeks later. Actual vs BOM-planned per ingredient. Excess flagged the moment it happens.
Scrap & Yield Estimated at month-end. No per-batch actual vs expected comparison. Actual scrap vs BOM target per batch. Rupee variance shown instantly on closure.
Per-Unit Production Cost Backward calculation. Labor and overhead often excluded. Full absorption — raw material, packaging, labor, utilities, overhead — per batch.
Finished Goods & Stock Manual stock entry after production. Delays of hours to days. Finished goods auto-posted to warehouse on work order close. Zero delay.
Batch Traceability Records scattered across files. Reconstructing a batch takes days. Forward and backward trace — raw material lot to dispatch invoice in seconds.
🚀 Start Free 7-Day Trial
✔ Multi-level BOM · ✔ Real-time scrap tracking · ✔ Full absorption costing
Built for Indian MSMEs

Works for 2 Users. Scales to 2,000.

No setup fee — start free, pay monthly
Lightweight Android app — works on ₹8,000 phones
Dedicated onboarding manager — guided BOM setup
WhatsApp support in your language
Live in 1–2 working days
5-day money-back guarantee
Used in
🍪 FMCG & Food 💊 Pharma 🧴 Cosmetics 📱 Electrical Assembly 📦 Packaging 🌾 Agro Chemical
Frequently asked questions

Production Management Software —
Common Questions

Production management software tracks the full manufacturing cycle — raw material issue, batch execution, scrap recording, and finished goods posting. For Indian manufacturers it replaces Excel with real-time BOM-based batch control. Every production event generates an auditable record with input quantities, output units, scrap, yield, and per-unit cost.

A multi-level BOM includes nested sub-assemblies and semi-finished goods — each with raw material quantities, scrap %, and cost. Single-level BOMs only list direct ingredients. Multi-level is essential for FMCG, pharma, cosmetics, and electrical assembly where products pass through intermediate production stages. Total unit cost rolls up automatically across all levels.

SalesOn calculates full absorption costing per batch — raw material at current purchase price, packaging, direct labor, utilities, and overhead. On batch closure, actual vs planned variance shows which element caused the gap. Per-unit cost is locked on the batch record and posted to warehouse inventory automatically.

Actual scrap is recorded against the BOM-expected scrap % for every batch. Yield percentage and rupee variance are calculated automatically on batch closure. Products consistently over expected scrap are flagged across batches — helping you catch process issues before they compound.

Yes. Every batch closure posts finished goods to warehouse inventory and makes production summaries ready for your accounts team — with no manual entry required.

Most Indian manufacturers are live within 1–2 working days. Setup includes uploading the raw material catalog, building BOM structures for key products, and configuring work order workflows — all guided by SalesOn's onboarding team at no extra charge during the free 7-day trial.

Also from SalesOn

Production Connects to
Your Full Operations Stack

⚙️
Production Management

Multi-level BOM, batch work orders, scrap tracking, production costing, and warehouse sync.

✓ Current Module
🧾

Auto-generate GST invoices from finished goods inventory — linked to production output.

✓ Production → Invoice
📱

Field sales reps see live finished goods inventory updated directly from completed work orders.

✓ Live Catalog Sync
🔗

Connect production summaries and finished goods records to your accounting software.

✓ Production → Accounts
Also explore: 🧾 GST Invoicing 📱 Order Taking App 🏭 Distribution Management 🔗 Tally Integration
🏆 Trusted by 1,100+ Indian Manufacturers

Know Your Cost Per Unit —
From Every Batch.

BOM costing, batch scrap variance, and finished goods and production summaries are ready for accounts — built for Indian factory floors.

🚀 Start Free 7-Day Trial No credit card · BOM setup guided · Finished goods ready for accounts
📅 Request a Manufacturing Demo

No credit card · Android & iOS · Made in India 🇮🇳